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<div class="wpb_wrapper"><p>Клиент – производитель алкогольных напитков, с собственным небольшим заводом по производству вина из яблок. Производство налажено, сорт яблок подобран, а на выходе результат получается непредсказуемо разного качества.</p>
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<div class="mpc-icon-column__content"><h3 class="mpc-icon-column__heading mpc-typography--preset_3 mpc-transition">Задача</h3>
<div class="mpc-icon-column__description mpc-typography--preset_4 mpc-transition"><p>Проанализировать все узлы производства и разработать решение, которое:</p>
<ol><li>исключит человеческое вмешательство, сезонный фактор и качество первоначального сырья;</li>
<li>используя существующие производственные мощности, позволит постепенно добавлять датчики на производство, чтобы каждый новый сенсор/прибор дополнял систему с тем, чтобы:
<ul><li>тестировать гипотезы;</li>
<li>исключать неблагоприятные факторы;</li>
<li>искать наиболее уязвимые компоненты/этапы, влияющих на качество конечной продукции.</li>
</ul>
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<li>даст возможность контролировать каждый этап за счет постоянного измерения требуемых параметров;</li>
<li>корректировать время выполнения автоматически для того, чтобы не полагаться на среднее значение, а оценивать фактическое состояние компонентов процесса;</li>
<li>сопоставлять качество конечной продукции и на основании зафиксированных параметров, дорабатывать процесс с тем, чтобы на выходе всегда получать стабильно высокое качество продукции.</li>
</ol>
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<div class="mpc-icon-column__content-wrap"><div class="mpc-icon-column__content"><h3 class="mpc-icon-column__heading mpc-typography--preset_3 mpc-transition">Решение</h3>
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<div class="wpb_wrapper"><p>После согласования с Клиентом плана по установке датчиков, мы поэтапно стали оснащать выделенные зоны производственного цикла приборами. Это были и датчики температуры, влажности, скорости, объема, веса, мутности, CO, вибрации. Каждый раз анализировали полученные данные и корректировали первоначальный план с тем, чтобы измерять только то, что приносит результат и там, где это действительно необходимо.</p>
<p>После проверки множества гипотез, мы определили ключевые параметры, влияющие на качество сырья: время сушки, качество воды, температура, влажность, давление, частицы PM, мутность, освещенность в помещениях и емкостях, кислотность/насыщенность кислородом сусла и даже (что оказалось немаловажным!) чистота баков для перегонки вина.</p>
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<ul><li>теперь клиент больше не списывает испорченную продукцию, а точно знает, что качество продукции будет стабильно высоким;</li>
<li>клиент отслеживает все этапы производства онлайн 24*7, а не только в тот момент, когда он на производстве;</li>
<li>клиент может экспериментировать с новыми видами яблок для расширения ассортимента, а за процессом изготовления следят <a href="http://smart-devices">приборы MITE;</a></li>
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