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Hardware.md

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Hardware

Schematic

schematic

PCB (Easyeda)

Front PCB

You find the Gerber data, BOM list and Pick and place list in the PCB_order folder. The Gerber data is in Gerber_MHI_AC_CTRL_WEMOS_SMD.zip. I used this Gerber data for the PCB order at JLCPCB.

Bill of Material

Part Value Package comment
Q1, Q2, Q3, BSS138-7-F SMD JLCPCB
C1, C2 100nF SMD JLCPCB
R1, R2, R3, R4, R5, R6 10 kΩ SMD JLCPCB
R7 4.7 kΩ SMD JLCPCB
U$1 WEMOS-D1-MINI WEMOS-D1-MINI Order yourself
U1 TSR_1-2450E TSR-1 Order yourself
CN1 JST 05JQ-BT JST-XH-05-PACKAGE-LONG-PAD Order yourself

Option for DS18x20:

Part Value Package comment
X3 JST-XH-03 JST-XH-03-PACKAGE-LONG-PAD Order yourself

Assembled PCB

The following photos show the assembled PCB (without X3, which are used in context of DS18x20 only).

PCB (JLCPCB)

You can place an order at JLCPCB

Connector

The AC provides the signals via the CNS connector. It has 5 pins with a pitch of 2.5 mm. It is out of the XH series from JST or this one I use this 20 cm silicone cable with connectors to place the PCB to the front of the aircon for easy acces.

Warning

Opening of the indoor unit should be done by a qualified professional because faulty handling may cause leakage of water, electric shock or fire! Switch off the power supply of the complete Air conditioner, before connecting the PCB with a cable. Making a connection under power could cause the Wemos D1 Mini to be damaged!

Power Supply

The JST connector provides +12V. The DC-DC converter TSR 1-2450E) converts the +12V to +5V.

Signal Connection

The ESP8266 SPI signals SCL (SPI clock), MOSI (Master Out Slave In) and MISO (Master In Slave Out) are connected via a voltage level shifter 5V <-> 3.3V with the AC. Direct connection of the signals without a level shifter could damage your ESP8266!

External Temperature Sensor

An external temperature sensor DS18x20 (e.g. DS18S20, DS18B20) is supported. If you want to connect a DS18x20 resistor R7 (4k7) is already on the PCB. The signals for the DS18x20 are available at X3.

Hints for Assembly

If you prefer to assemble X1 on the top of the PCB because e.g. you want to place the MHI-AC-Ctrl outside of the AC, you have to consider the direction of CN1 as shown on the following photo.

Order

If you want to order directly a SMD PCB assembly without: wemos d1 mini, TSR_1-2450E and JST 05JQ-BT connector, contact fonske at alphonsuijtdehaag at gmail dot com