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ORNL-4434.txt
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ORNL 4434
UC 80 Reactor Technology
£ e Low- PRESSURE DISTILLATION OF MOLTEN 1l
e T _"_';"'FLUORIDE MIXTURES NONRADIOACTIVE TESTS |
e e e FOR THE MSRE DISTILLATION EXPERIMENT |
J R nghtower, J; AR 7_. , 4 1
L e g ZiOAK RIDGE NATIONAI. I.ABORA'I'ORY
' ~ 2 .. TR operate d by : |
A T T e T T e UNION CARB!DE CORPORATION
ST e for Ihe ' e
u s ATOMIC ENERGY comwsstou
' BISTRIBUTION OF THIS DOCUMENT IS UNLIMITED -
S Prmted in " the Umted States of 'America. Ava:!able from R
: : ‘Nationa! Techmcal ‘Information Service U
US Department of Commerce, Sprmgf:e!d Vlrgsma 22151
' - “Price: Printed Copy $300 Microfiche $0.65 -
reprESents that ItS ‘use would not mfr:nge prwately owned nghts
_Thrs report was prepared as-an. account of work sponsored by the Umted‘
‘States Government Neither - the Unlted States nor. the United States Atomic |
Energy. Commlss:on nor any of their emplovees nor’ any of therr contractors, A
subcontractors, or their emplovees makes any- warranty, express or implied, or | -
assumes any legal liability or responsabmty for ‘the .accuracy, completeness orf' e
"usefufness of any enformatlon apparatus, product or “ process d:scfosed or_ e
3
[
“haal
W ORNL-4434
Contract No. W-7405-eng-26
¥)
CHEMICAL TECHNOLOGY DIVISION
UNIT OPERATIONS SECTION
LOW-PRESSURE DISTILLATION OF MOLTEN FLUORIDE MIXTURES:
NONRADIOACTIVE TESTS FOR THE MSRE DISTILLATION EXPERIMENT
J. R. Hightower, Jr.
L. E. McNeese
- —————————LEGAL NOTICE
, This report was prepared as an account of work
, sponsored by the United States Government. Neither
the United States nor the United States Atomic Energy
= Cor_nmission, nor any of their employees, nor any of
. their contractors, subcontractors, or their employees,
| makes any warranty, express of implied, or assumes any
L legal liability or responsibility for the accuracy, com-
| pleteness or usefulness of any information, apparatus,
! product or process disclosed, or represents that its use
|
1
|
would not infringe privately owned rights.
JANUARY 1971
OAK RIDGE NATIONAL LABORATORY
/ Oak Ridge, Tennessee
- operated by
B UNION CARBIDE CORPORATION
- for the
- U. S. ATOMIC ENERGY COMMISSION
DISTRIBUTION OF THIS DOCUMENT IS
-
-
+)
3)
(=)}
.
iii
CONTENTS
ABSTMCT - o - - . e - * - * * * » * * . » - . . . . . -
INTRODUCTION « o . ¢« » ¢ o ® s 8 e « & s e * + o . .
EXPERIMENTAL EQUIPMENT . . . « ¢ « o ¢ o o « & &
2.1 Process Equipment . . . « « ¢« &+ ¢ ¢ o s o o s o @
2.2 Instrumentation . « ¢ « ¢ ¢ « o & o o .« ..
2.2.1 Measurement and Control of Temperature .
2.2.2 Measurement and Control of Pressure . . .
2.2.3 Measurement and Control of Liquid Level. .
OPERATING PROCEDURE. . ¢ & & ¢ « o o o ¢ o » o o s &
EXP ERIMNTAIJ RES ULT S - - 2 . a 2 [ ] - - * - - 2 .
4.1 Measurement of Distillation Rates . . + . « « «
4.2 Measurement of the Degree of Separation of NdF3 from
LiF-Ber"ZI‘FZI_ Carrier Saltu e o 8 s o @ . . e
4 . 3 Difficulties - * » * - . . - . . L . - - » . . . . »
CORROSION TESTS. & « v & & ¢ &+ o o o o o o o o o o o o
POSTOPERATIONAL INSPECTION . . « « & & ¢ « o o o &
CONCLUSIONS. « &+ o &+ o o o o o o o o ¢ o s s o
ACKNOWLEDGMENTS. « « ¢ ¢ o« « o « o & o o o o &
REFERENCES +« « ¢ ¢ ¢ ¢ ¢ ¢ ¢ o ¢ o s o s o s o o o
A.PPENDIXES . . . . . . . . e . . e . . . . . . . . . . -
10.1 Appendix A. Derivation and Solution of Equations
Describing Concentration Polarization. . . . . . .
10.2 Appendix B. Drawings Showing Postoperational Wall-
Thickness and Dimensional Measurements . . . . . .
oI N N
10
12
15
21
29
30
34
35
36
37
38
39
46
)
LOW-PRESSURE DISTILLATION OF MOLTEN FLUORIDE MIXTURES:
NONRADIOACTIVE TESTS FOR THE MSRE DISTILLATION EXPERIMENT
J. R. Hightower, Jr.
L. E. McNeese
ABSTRACT
Equipment was designed and built to demonstrate the
low-pressure distillation of a 48-liter batch of irra-
diated fuel salt from the Molten Salt Reactor Experiment.
The equipment consisted of a 48-liter feed tank, a 12-
liter, one-stage still reservoir, a condenser, and a 48-
liter condensate receiver. The equipment was tested by
processing six 48-liter batches of nonradioactive LiF-
BeFZ-ZrF4—NdF3 (65-30-5-0.3 mole %) at a temperature of
1000°cC.
A distillation rate of 1.5 ft3 of salt per day per
square foot of vaporization surface was achieved in the
nonradioactive tests. Evidences of concentration polari-
zation and/or entrainment were noted in some runs but
not in others. Automatic operation was easily maintained
in each run, although certain deficiencies in the liquid-
level measuring devices were noted. Condensation of
volatile salt components in the vacuum lines and metal
deposition in the feed line to the still pot are problems
needing further attention. Since a postoperational
inspection of the equipment showed essentially no dimen-
sional changes, the equipment was judged to be satis-
factory for use with radioactive material.
The results of these nonradioactive tests indicate
that the application of distillation to MSBR fuel salt
processing is feasible. |
- 1. INTRODUCTION
Low-pressure distillation hés_potential application in the proc-
essing of salt from molten salt breeder reactors (MSBR's). —Ifi the single-~
fluid MSBR concept, disfiliation éouid be used to adjust the-composi—
tion of the fuel salt for optimum removal of'thé'lanthanides by reduc-
tive extraction or for partial fecovery of valuable COmpbnents from
salt streams that are to be-discarded. In the two—fluid MSBR concept,
distillation could be used to separate the slightly volatile lanthanide
fluorides from the other'componéntS‘of the fuel carrier salt. A program
to establish the feasibility of distillation‘of highly radiocactive salt
mixtures from molten salt reactors has been under way for about three
years. The work has included the measurement of relative volatilities,
with respect to LiF, of a number of components of interest,l’2 as well
as the operation of a relatively large, semicontinuous still with non-
radioactive LiF—Ber-ZrFA-NdF3 (65-30-5-0.3 mole %). The results
obtained during the nonradioactive testing of the still are presented
in this report.
The objectives of thé nonradioactive tests described in this report
were: (1) to test the distillation equipment to determine whether it
would be suitable for use with radioactive salt, (2) to gain ekperience
in the operation of large, low-pressure, high~temperature stills and to
uncover unexpected areas of difficulty, (3) to measure distillation
rates attainable in large equipment, and (4) to determine the extent to
which concentration polarization and entrainment occur in this type of
operation.
2. EXPERIMENTAL EQUIPMENT
2.1 Process Equipment
The equipment used in the nonradioactive tests included a 48-liter
feed tank containing the salt to be distilled, a 12-liter still from
which the salt was vaporized, a 10-in.-diam by 51-in.-long condenser,
and a 48-liter condensate receiver. This equipment is described only
briefly here; a complete description is available elsewhere.3
The feed tank, shown in Fig. 1, was a 15-1/2-in.-diam by 26-in.-tall
right circular cylinder'made from 1/4-in.-thick Hastelloy N. It was
designed to withstand,an external pressure of 15 psi at 600°C.
The condensate receiver, shown in Fig. 2, was a l6-in.-~diam by
16-1/2-in.-tall right circular cylinder having sides of 1/4~in.-thick
ORNL DWG. 88-10983
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1* SCH. 40 PIPE
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FEED INLET
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PLAN VIEW
el
Fig. 1. Molten-Salt Distillation Experiment: Schematic Diagram
of the Feed Tank. Dimensions are given in inches.
ORNL DWG. 66-10984
VACUUM LINE
1" SCH. 40 PIPE
3
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in inches.
s are given in
imension
D
of the Condensate Receiver.
Hastelloy N and a bottom of 3/8-in.-thick Hastelloy N. It was designed
to withstand an external pressure of 15 psi at 600°C.
The still and condenser are shown in Fig. 3. The still pot con-
sisted of an annular volume between the vapor line and the outer wall,
and had a working volume of about 10 liters of salt. Both the still
and the condenser were made of 3/8-in.-thick Hastelloy N and were
designed for pressures as low as 0.05 to 1.5 térr*. The design tempera-
ture for the still pot and for the condenser was 982°C.
All valves and piping that did not contact the fluoride salts were
made of stainless steel and were housed in a sealed steel cubicle which
contained pressure transmitters and vacuum pumps. All other parts of
the system were made of Hastelloy N. All-welded connections were used
in the portion of the piping that was operated below atmospheric
pressure.
2.2 Instrumentation
Correct operation of the molten salt distillation equipment depended
entirely on measurements of temperature, pressure, and liquid level.
The instrumentation used in making these measurements is discussed
below.
2.2.1 Measurement and Control of Temperature
Temperatures were measured and controlled over two ranges: 500-
600°C for the feed tank and condensate receiver, and 800-1000°C for . the
still and condenser. Platinum vs platinum-10% rhodium thermocouples
were used for the high—temperature meaéurements,_whereas less expensive
Chromel-Alumel thermocouples were used on the feéd tank, condensate
receiver, and salt transfer lines. Each of the thermocofiples (total,
48) wés enclosed in a 1/8-in.-diam stainless steel sheath, and insulated
junctions were used. Four 12-point recorders were available for readout:
two fqr the Pt vs Pt-107% Rh thermotouples, and two for the Chromel-
Alumel thermocouples.
*
1 torr is 1/760 of a standard atmosphere.
s3
14 0-
41
LEVEL PROBE
1} scu. 40 pipe
HANGER
BRACKET
SAMPLE TuSE
1} scH. 40 PIPE
Fig. 3.
. l
¥ i
SAMPLE ntszavom—/L_ 10 2.0
sy
Molten-Salt Distillation Experiment:
ORNL DWG. 88-10088
THERMOCOUPLE WELL
\ 1/2°0.0. TUeE mug
FEED LINE
3/4"00.x.072 WALL
LEVEL PROBE
I3 SCH. 40 PIPE
DRAIN & SPECIMEN HOLDER
THERMOCOUPLE WELL ,5%0 p TUBE x19 GA.
172"0.0. TUBExI® GA.
VIEW AwA
Schematic Diagram
of the Vacuum Still and the Condenser. Dimensions are given in inches.
There were nine individually heated zones on the feed tank, still,
condenser, and receiver. Heaters on each of these zones were inde-
pendently controlled by a Pyrovane "on-off" controller, and the voltage
to heaters in each zone was controlled by Variacs. Heaters on seven
lines were manually controlled by "on-off" switches and Variacs.
2.2.2 Measurement and Control of Pressure
Pressure measurements over three ranges were required: 0-15 psia
for monitoring the system pumpdown at the start of a run and for
monitoring the system repressurization at the end of a run; 0-10 torr
for suppressing vaporization while the salt was held at operating
temperatures in the still; and 0-0.1 torr during distillation.
Absolute-pressure transducers (Foxboro D/P cells with one ieg
evacuated) covering the 0- to 15-psi range were used to measure the
pressure in the feed tank and in the still-condenser-receiver complex.
An MKS Baratron pressure measuring device with ranges of 0-0.003,
0-0.01, 0-0.03, 0-0.1, 0-0.3, 0-1, 0-3, and 0-10 torr was used to measure
very low pressure in the condensate receiver.
The system pressure was controlled in the 0.1-10 torr range by
feeding argon to the inlet of the vacuum pump. The Baratron unit pro-
duced the signal required for regulating the argon flow. Pressure was
not controlled in the 0-0.1 torr rénge; insteéd, the argon flow to the
vacuum pfimp inlet was stopped and the pump developed as low a pressure
as possible (usually 0.05 to 0.1 torr).
| It was neceséary to ensure that an excessive internal pressure did
not develbp in the system since, at operating temperature, pressures
in excess 6f'2‘a£m would have been unsafe. This was éécomplished by
usifig an absolute4preésure transmitter in the condenser off-gas line to
‘monitor the system'pressure.‘ Wheh the pressure_éxéeeded 15 psia, the
argon supply was shut off autdmatically.
2.2.3 Measurement and Control of Liquid Level
The -pressure differential between the outlet of an argon-purged dip
tube extending to the bottom of the vessel and the gas space above the
salt was used to measure the salt level in the feed tank and in the
condensate receiver.
Two conductivity-type level probes were used in the still for
measuring and controlling the liquid level. These probes essentially
measured the total condfictance'between the metal probes (that extended
into the molten salt) and the wall of the still; the total conductance
was a function of the immersed surface area of the probe.4
The conductivity probes (see Fig. 4) were similar to the single-
point level probes that were used in the MSRE drain tanks. Tests have
shown that the range of fhis type of instrument is limited to approxi-
matel& 30% of the length of the signal generating section because the
signal, which is nonlinear, becomes extremely insensitive to changes'in
molten-salt level outside this range. A 6-in. sensing probe was used
to control the liquid level between points that were 1 in. and 3 in.
beléw the still pot overflow; a longer sensing probe was used to measure
very low liquid levels in the still pot.
Metal disks were welded to the level probes to aid in their cali-
bration. These disks provided abrupt changes in the immersed surfacé
area of each probe at known liquid levels. 1In operation, the signal
from a probe changed abruptly when the salt level reached one of the
disks.
The still-pot liquid-level controller was a Foxboro Dynalog circular
chart recorder-controller, which consists of a 1-kHz ac bridge-type
measuring device using variable capacitance for rebalance. The proper
control action (see Sect. 3) was accomplished by héving a variable dead
zone imposed on the set-point adjustment mechanism. With the controller
set for the desired average liquid lefiél, the argon supply valve to the
feed tank was opened when the level indicator dropped 3% below the set
point and was closed when the level indicator rose 37 above the set
point.
EXCITATION
SOURCE
ORNL-DWG 67-4776R{
SIGNAL AMPLIFIER AND
LEVEL INDICATOR
SIGNAL LEADS
HEAD COVER
FOLDED EXCITATION
SECTION
CONTAINMENT VESSEL
CUTAWAY SIDE VIEW
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K TS TR T T s
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