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ORNL-5143.txt
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ORNL5143
ORNT.-51L3
Dist. Category UC-T64
Contract No. W-TL05-eng-26
CI-IEMICAL TECHNOLOGY DIVISION
MEASUREMENT OF MASS TRANSFER COEFFICIENTS IN A MECHANTCALLY
AGTITATED, NONDISPERSING CONTACTOR OPERATING WITH A
MOLTEN MTXTURE OF LiF-BeFB-‘]th_ ANND MOLTEN BISMUTH .
C. H. Brown, Jr,
J. R. Hightower, Jr.
J. A, Klein
Date Published: November 1976 ,.
OAK RIDGE NATTONAL LABORATCRY
Oak Ridge, Tennessee 37830
operated by
UNION CARBIDE CORPORATION
for the :
ENERGY ERESEARCH AND DEVELOPMENT ADMINISTRATTION
REPRODUCED BY: m
U.3. Department of Commerce
National Technical Information Service
Springfield, \firginia 22161
CONTENTS
«ABSTRACT - . . [ ] - * . - - & .. - . - - - - - » * *
1. INTRODUCTION. . v ¢ & v o o 2 o « « = . -
2. EXPERIMENTAT. EQUIPMENT. . . « + o« + o « « o
2.1 Flow Diagram of Saglt-Bismuth System. . . .
2.2 Contactor Vessel . . . . . . .
0.3 Feed and Catch Tanks for Salt and Bismuth.
2.4 Treatment Vessel for Salt and Metal. .
2.5 5zZmPlers o v v v e e s 4 s e e e e . .
2.6 Freeze Valves and Lines. . . . . . .
2.7 Instrumentation and Control., . . .
2.8 Gas Purification and Supply Systems. . . .
3. EXPERIMENTAL PROCEDURES . & v « v & o .
3.1 Reductant Addition . . « « . .
3.2 Tracer Irradiation and Addition.
3.3 Run Procedld¥@. o v « ¢ o o+ o @
3.L Trestment with Hydrogen-Hydrogen
3.5 Sample Preparation and Analysis.
L, EXPERIMENTAL RESULTS. . « + « « & « .
5. INTERPRETATION OF RESULTS . . . . . .
6. CONCLUSIONS AND RECOMMENDATIONS . . .
T. ACKNOWLEDGMENT. . - « . + « . « .
8., REFERENCES. . . + + o« v o o o « « « o
APPENDIX A. v v v v « o o o o o o = « 4
APPENDIX B, . & ¢« v v « o« 4 =« o o o = « =
APPENDIX C - . - - L] - - . " - - » - . - *
APPENDIX D. & & ¢ v v v v o o o v o o o =
APPENDTIX E. & v v 4 v v o« ¢« o o o o o o &
=N
o o M
10
12
1k
ik
33
35
bk
MBASUREMENT OF MASS TRANSFER COEFFICTENTS TN A MRECHANTCAITY
- AGITATED, NONDISPERSING CONTACTOR OPRRATING WITH A
MOLTEN MTXTURE OF IiF-BeF,-ThF, AND MOLTEN BISMUTH
C. H. Brown, Jr.
J. R. Hightower, dJr.
J. A, Kiein
ABSTRACT
A mechanically agitated, nondispersing contactor in
which molten fluoride salt and molten bismuth phases were
contacted has been built and operated. The mass traansfer
performance of the contactor was evalusted over a range of
agitator speeds under conditions in which the major resist-
ance to mass transfer was in the salt phase. The measured
mass transfer rates were compared with rates predicted by
literature correlations, The equipment necessary to contain
the salt and bismuth at ~ A00°C is described along with the
complete set of experimental data obtained during operation.
1. INTRODUCTION
A molten-salt breeder reactor (MSBR) will be fueled with 2 molten
fluoride mixture that will circulate continuously through the blanket
and core regions of the reactor and through the primary'heat exchanger.
Methods are being developed for use in a close-coupled processing facility
for removing fission products, corrosion products, and fissile malerials
from the molten fluoride mixture.
The proposed MSBR processing plant is based on fluorinaticn to
remove urénium, reductive extraction to remove protactinium, and the
metal transfer process to remove the rare~earth fission products. The
type of two-phase contactor being considered for the iatter two steps in
the processing plant is a nondispersing, mechanically agitated contactor
in which & molten-salt phase and molten-bismuth phase are contacted to
effect the desired separation.
A facility was instelled for measuring mass transfer rates across a
salt-metal interface in a mechanically agitated, nondispersing contactor
using a molten mixture of LiF-BeF,~ThF) (72-16-12 mole %) as the light
phase, and molten bismuth as the heavy phase., Mass transfer rates for
237U and 2! 7r tracers were measured at nine different agitator speeds.
The purpose of the experiments was 1o provide measurements of mass trans-
fer coefficients in a fluoride salt-bismuth system with which existing
correlations could be compared, and to provide data for developing new
correlations for mass transfer coefficients which would allow large-
scale contactors to be designed.
Included in this report is a complete description of the experimental
equipment, operating procedures, experimental data, and interpretation of
the results.
2. EXPERIMENTAL EQUIPMENT
Mass transfer rates between molten salt and bismuth in the mechani-
cally agitated contactor were measured in steady-state experiments in
which salt and bismuth streams flowed through the contactor. Concentra-
tions of components which transferred between phases were measured in
inlet and effluent streams. The equipment used to make these measure-
ments consisted of the contactor véssel; feed and catch tanks for salt
and bismuth; a vessel for purification of the salt and bismuth inventory:
provisions for withdrawing samples of each phase from various locations;
Treeze valves for salt and bismuth flow contrel; instrumentation for
temperature, pressure, and gas flow measurement and control; and gas
supplies and purification systems. A description of the equipment
follows.,
2.1 TFlow Diagram of Salt-Bismuth System
A flow diagram of the system for flowing salt and bismuth streams
through the contactor is shown in Fig. 1. Salt and bismuth were metered
from the salt feed tank and the bismuth feed tank (vessels T-1 and T-3,
respectively) by controlled pressurization of these tanks. The salt and
*POTTBISUT J090B3U0D PalRLIIB ATTBOTUBYOSW I
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bismuth flowed to the contactor vessel; each phase entered below the
surface of the contactor inventory of that phase and left the contactor
through an effluent line at the salt-bismuth interface elevation. The
interface thus was continuously renewed and mass-transfer inhibiting
films were removed. The combined effluent stream was separated, and
each stream flowed through a flowing stream sampler and then to the
salt and bismuth catch tanks (vessels T-2 and T-4, respectively). The
feed and catch tanks for each phase were concentric tanks to conserve
space in the hood (see Sect. 2.3)., The salt and bismuth inventory
could be sent to a graphite-lined treatment vessel (vessel T-5) for
periodic treatment with H_-HF mixtures for removal of impurities and
2
adjustment of distribution coefficients.
2.2 Contactor Vessel
A diagram of the contactor 1s shown in Fig. 2. The contactor was
& 6-in. (152-mm)-diam low-carbon steel vessel conteining four l-in.
(25-mm)-wide vertical baffles. The agitator consisted of two 2-7/8-in.
(73-mm)-diam turbines with four 3/L-in. (19-mm)-wide straight blades.
A 3/k-in. (19-rm)-diam overflow at the interface allowed the removal of
interfacial films with the salt and metal effluent streams. Salt and
bismuth were fed to the contactor below the surface of the respective
phase.
2.3 Feed and Catch Tanks for Salt and Bismuth
The duplex feéd and catch tanks for salt and bismuth were identical
in construction. The feed tank, an inner cylinder of 8-in. sched 30
pipe, was designed to operate at pressures up to 50 psig (345 kPa) at
600°C, Both the inner feed tank and the outer catch tank had a capacity
of about 20 liters of fluid; however, only about 15 liters of salt and
15 liters of bismuth were used.
The top of each feed tank contained seven ports: (1) an inlet
port (1/2-in. pipe with a fitting for 3/8-in. tubing), which did not
extend into the tank; (2) an outlet line (1/2-in. pipe with a fitting
for 3/8-in. tubing), which extended to within 1/2 in. (13 mm) of the
ORNL DWG 76-584
AGITATOR DRIVE AND
M SEAL ASSEMBLY
BISMUTH
|NLET>——9£::::§\ <« SALT INLET
| AGITATOR -
| | ]~ T SHAFT -
™1 [
SALT 1 /
'SURFACE\ / —~
TR - 1
U ; 2
h 14 —aSALT
\ U; ( QUTLET
N Lt | |Eh
INT = —
, ¢ — > BISMUTH
T ) OUTLET
FLAT-BLADED . 7 7
TURBINES ARy
BAFFLES (4)
Fig. 2. ©SOchematic diagram of mechanically agitated molten-salt—
bismuth contactor.
bottom of the tank; (3) a sparge and pressurization port (with a fitting
for 3/8-in. tubing), which extended to within 1/2 in. (13 mm) of the
bottom of the tank; (4) a 1/2-in. pipe (with a fitting for 3/8-im.
tubing) used as a thermocouple well, which extended to within 1/2 in.
(13 mm) of the bottom of the tank; (5) a 1/2-in. pipe with a fitting
for a 1/2-in. ball valve and sampler and a fitting for 1/U-in, tubing
below the valve; (6) a l-in. pipe with a 1-in. ball valve as an addition
port; and (7) a 1/2-in. capped pipe as a spare port. Each catch tank
had the same ports as the feed tanks except that no addition port was
provided. The outer surfaces of the feed and catch tanks were flame
sprayed with nickel aluminide to retard oxidation.
2.t Treatment Vessel for Salt and Metal
The treatment vessel consisted of a 30LI, stainless steel pressure
vessel that held a graphite crucible. The cylindrical portion of the
pressure vessel was 26.5 in. (0.67 m) long [1/h-in. (6.L4-mm) wall thick-
ness] by 18 in. (0.46 m) OD and with 18-in., (0.46-m)-OD by 1/lU-in.
(6.4-mm)-thick dished heads on each end. It was designed to withstand
HE-HF at 600°C at a pressure of 50 psig (345 kPa).
The inner crucible, machined of graphite,® had an outer diameter
of 16.75 in. (0.43 m) and was an overall 26.75 in. (0.68 m) high. The
wall thickness tapered from 1.75 in. (44 mm) at the bottom to 0.75 in.
(16 mm) at a point 16.75 in. (0.43 m) from the bottom, and was uniform
from there to the top. The bottom of the crucible was 1.75 in. (44t mm)
thick. The crucible had a 16.75-in. (0.43 m)-diam 1id, whose thickness
varied from 1 in. (25 mm) at the rim tc 0,5 in. (13 mm) at the center.
The graphite crucible rested on a support plate ingide the pressure
vessel, and the 1lid was held loosely in position by three studs pro-
jecting from inéide the top of the pressure vessel, The vessel had 13
nozzles, which are described in Table 1.
*No. 8735, Speer Carbon Company, a Division of Air Reduction Company,
St. Marys, Pennsylvania,
Teble 1. Description of nozzles on treatment vessel
Nozzlie
Mo. Purposs Description
i Bismrth charging 2-in. sched Lo pipe, flanged at the top o
gccommodate o chute for loading bismuth. The
greghite 1id below this nozzle hes & 1.625-in, -
dism hole with & removable plug.
2 Bismuth sampling; salt 0.5=in. sched L0 pipe with bail valve and
sampling; ges-phase szmpler. The 1id is fitted with & 1-in.-ID
pressure connection graphite pipe into which the 0, 5-in, pipe slips,
The graphite pipe extends through the gravhite
1id and into the crucible for a distence of
1 in,
3 Retwrning salt from the 0.5-in. sched 10 pipe nozzle conteining e
galt rcceiver sleeved 0.375-in.-0D tube, PRelow the cerbon
steel=-to-molybdenium transition, the 0.375-ixn.-
0D molybdenum tubing extends It in. belcw the
graphite 1id.
ly Returning bismuth from the Identical to nozzle No. 3.
Dismuth receilver -
5 Transferring bismith to the 0.5=-in. sched L0 pipe nozzile containing a
bismuth feed tank sleeved Q,370-in, 0D tube thet extends to
within 0.5 in. of the bottom of the erucible.
The tubing that extends into the crucible is
made aof molybdenmum.
6 Transferring salt to the Similer to nozzle No. 93 set so that 15 liters
galt feed tank of =21t can be transferred to the g2l feed
tank, leaving 2 0.5-in. heel of salt on top of
the bisruth.
T Monitoring liquid levela Similsr to nozzle No. S.
8 Sparging with H,-HF gimilar to nozzle No. 5.
9 Adding salt Similay to nozzle No. 3.
10 Spare Similer to nozzle No. 3.
11 Thermocouple well 0.5-in. sched 40 pipe with fittings for 0.3735-
in, 0D tubing. _
iz Meking miscellanecus addi- I1-in, sched LO pipe, with ball valve.
tions, or vessel veniing .
13 Draining vessel C.5=in. sched 40 pipe extending from the
hottom of the pressure vessel; this line is
capped.
| &'Acfis as a bubbler type of liquid-level monitor,
2,5 Samplers
The treatment vessel and the feed and catch tanks were each pro-
vided with a lfz—in. sched 40 pipe nozzle fitted with a ball valve and
sample port. These tank sample ports held four sample capsules attached
to capillary tubing that extended through a Teflon plug in the top.
These capsules were lowered (while the system was under avgon pressure)
through the ball valve into the tank below, and samples were drawn into
the capsules by vacuum,
In addition to the five sample ports on the vessels, there were twe
Tlowing-stream sample ports that operated in a manner similar to that of
the tank sample ports. These flowing-stream sample ports allowed seven
samples to be taken from each of two flowing streams during operation.
One sample port was located on the salt return line (between the con-
tactor and the salt catch tank), and one was located on the metal return
line (between the contactor and the metal cateh tank).
The filtered sample capsules, which were used to take bismuth and
salt samples, were made from 1/L-in. (6.L-mm)-diam stainless steel rod
that was 3/h in. (19 mm) long. The sample capsules were fitted with a
porous 347 stainless steel filter on one end and 1/16-in. (1.6-mm)-diam
caplllary tubing on the other. Figure 3 shows a schematic diagram of a
sample capsule and a typical tank sample port.
2.6 Freeze Valves and Lines
Salt and metal flows through the facility were directed by four
freeze valves in the transfer lines, located as indicated in Fig. 1.
These valves were simply dips (in the carbon steel tubing) that were
fitted with air cooling lines. Those freeze valves that had to be closed
before any salt or metal could be transferred from the treatment vessel
were equipped with small reservoirs (about 50 cmS) upstream and down-
stream from the valve. The facility, which was of welded constructiofi,
contained approximately 200 £t (A1 m) of salt and metal transfer lines
(3/86~ and 1/2-in. pressure tubing).
- PLASTIC TUBING
fl iy
b
SAMPLERS
7 b TEFLON PLLEG
VENT PURGE
SAMPLE HOLDER
BALL VALVE
TOP GF VESSEL
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Fig. 3.
—=T0 ARGON AND VACUUHM SUPPLIES
N
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ORNL OWG 72-10408
‘r,a-I/lfi-in. STAINLESS STEEL
CAPILLARY TUBIMG, 40 in. LONG
TYFICAL SAMPLER
3/4 in.
1
N ‘Q\\C\\Q:.
3/18-in. DRILL
1/4-in.-DIAN
STAINLESS STEEL ROD
FOROUS METAL FILTER,
¢0-p PORE SIZE,
347 STAINLESS STEEL
Typical tank sample port and sample capsule.
10
2.7 Instrunentation and Control
The principal objective of the instrumentation and control system
was to provide closely reguleted flows of bismuth and molten salt to the
contactor. The range of flow rates for both bismuth and molten salt was
nominally L0 tc 500 ce/min, corresponding to experiment durations of
about 5 to 0.5 hr. Pressures and liquid levels in the five vessels
(treatment vessel and feed and catch tanks) of the facility were sensed
by Foxboro differential-pressure transmitters, which sent signals to
miniature pneumatic recorders or controllers. Liquid level was inferred
from the pressure of the argon that was supplied to a dip-leg bubbler in
each tank., Flow rates of bismuth and salt to the contactor were con-
trolled by regulating the rate of change of liquid level in the two feed
tanks., The feed and catch tanks, the treatment vessel, and the contactor
were maintained at the desired temperatures by automatic controllers;
transfer-line temperatures and temperatures of small components were
controlled by manually regulating the appropriate voltage transformers
that supplied power to Calrod tubular heaters.
Figure 4 is a schematic diagram of the control system that regulated
the flow of bismuth or salt to the coantactor. It was designed to circum-
vent the flow-control problems that sometimes occur when gas pressure is
used to maintain a constant flow of liguid from a heated feed tank. An
adjustable ramp generator and an electric-to-pneumatic converter were
used to linearly decrcase the set point of a controller that sensed
liquid level in the feed tank, The level was controlled by controlling
the flow rate of argon to the gas space of the feed tank. The result
wes a uniformly decreasing liquid level and, hence, a uniform discharge
rate of bismuth or salt from the tank. This control system was unaffected
by small increases in back pressure, partial plugging of transfer lines,
decreasing feed tank level, etc., or leakage of argon (a small argon
bleed was provided to improve pressure control). Small gas pressure
oscillations caused by temperature cycling was minimized by using time-
proportioning controllers. Rates of transfer of salt and metal between
the collection tanks and the treatment vessel were not required to be
closely regulated; therefore, manual control of pressurization was used.
ORNL DWG 7O-4357iRt
FOXBORO
ADJUSTABLE RAMP | _ | o verTer E/p |hrids RECORDER
GENERATOR (E vst) CONTROLLER
B
2%
Al
I -
o o be
A
TR
d P sl bl 4 5
/ a e [Z4 £ Izl i ¥ " "
CELL
Y
a
ARGON
BISMUTH QUT «@——
50-500 ml/min.
LEN
TEMPERATURE
RECORDER
CONTROLLER
(TIME
PROPORTIONING)
Fig. L. Schematic diagram of control system for metering bismuth
from the pressurized feed tank, T-l.
12
Heating circuits were controlled manually for 11 transfer lines and
the two flowlng stream samplers. On the transfer lines, the Calrods
rated at 230 V were operated at 140 V or less, and provided up to 185 W
per foot (600 W/m) of line, Typically, temperatures at three points on
each line were recorded. The temperature of approximately 100 points
was recorded for the system.
2.8 Gas Purification and Supply Systems
Three gases were required for the experimental facllity: anhydrous
hydrogen fluoride (HF), hydrogen, and argon. Because of the highly
deleterious effect of small amcunts of oxygen or webter vapor, the nomi-
nally pure bottled hydrogen and argon were further purified to remove
traces of oxygen or water vapor. The anhydrous hydrogen flubride that
was used only in the treatment vessel for hydrofluorination of the metal
and the salt was given no additional purification. A schematic diagram
for each of the three supply systems is shown in Fig. 5.
Highly purified argon was used for all applications requiring an
inert gas (e.g., pressurization of tanks for transferring bismuth and
molten salt, dip-leg bubblers for liguid-level measurements, and purging
of epparatus for sampling bismuth and galt). Cylinder argon with a
minimm purity of 99.995% was first fed to & bed of molecular sieves
(Fig. 5a), which reduced the water vapor content to about 2 ppm [-100°F
(=73°C) dew point]. The argon then flowed through a bed of uranium
metal turnings where the remaining oxygen and water vapor were removed.
A porous stainless steel filter removed any uranium oxide dust that
might have been carried from the uranium bed by the gas stream. The
maximum argon flow rate, based on the capacity of the molecular sieve
bed, was about 6 sefm (2.8 x 1073 std ma/sec).
The hydrogen purification system was a commercially available deviceX
that purified hydrogen by the selective diffusion of hydrogen across a
*Serfass hydrogen purifier, product of Milton Roy Company, St. Petersburg,
Florida.
13
ORNL OWG 70-280% /!
{a)
MOISTURE
> MONITOR
&
X - 2
Cf’ ] MOLECULAR SIEVE BED | X URANIUM CHIF BED ~360
¥ bl (WATER REMOVAL) A ! (OXYGEN REMOVAL) FILTER > ccth
~25°( ~E50°C [{max.)
ARGON
CYLINDERS {4} ARGON PURIFICATION SYSTEM
' IMPURITIES BLEED §
{b) . T .
i | SERFASS : ~45
e HYDROGEN : sefh
PURIFIER (mex.)
HYDROGEM
CYLINDERS (2)
HYDROGEN PURIFICATION SYSTEM
{c)
.~ Eib/hr
| £ut t:‘:;'__:i . {max.)
E—#HOT WATER SUPPLY L e PK-HUT AR BATH
FOR CAFILLARIES
HF
TANK
HOT WATER BATH PRESSURE
RECORDER
CONTROLLER
HF SUPFLY SYSTEM
Fig. 5. BSimplified diagram of the gas supply systems.
14
palladium alloy barrier. Impurities, along with a small flow of hydro-
gen, were bled continuously from the upstream side of the barrier. The
capacity of the unit wes 15 scfhi (1.2 x 107% std m3/sec). Controls for
the purifier were self-contained.
The anhydérous HF supply system utilized small capillaries for
metering; a pneumatic controller maintained a specified pressure drop
across a capillary by controlling the HF gas supply pressure. This was
achieved by regulating the temperature of the water bath in which the HF
supply tank was suspended (Fig. 5¢). Accidental overheating of the HF
supply tank was prevented by a switch that released cold water into the
bath if the temperature exceeded 60°C. The minimum flow range for the
HF supply was nominally O to 0.25 1b of HF per hour (0 to 0.15 g/sec);
the maximum range was O to 6 lb/hr (0 to 3.7 g/sec).
3. EXPERIMENTAL PROCEDURES