-
Notifications
You must be signed in to change notification settings - Fork 10
/
Copy pathORNL-TM-3102.txt
2444 lines (1176 loc) · 46.8 KB
/
ORNL-TM-3102.txt
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
3% .
:‘\'4__,\; -
" QASTER
OAK RIDGE NATIONAL LABORATORY
operated by
UNION CARBIDE CORPORATION NUCLEAR DIVISION
for the
U.S. ATOMIC ENERGY COMMISSION
ORNL- TM- 3102
MSBR CONTROL STUDIES: ANALOG SIMULATION PROGRAM
W. H. Sides, Jr.
NOTICE This document contains information of a preliminary nature
and was prepared primarily for internal use at the Qak Ridge National
Laboratory. 1t is subject to revision or correction and therefore does
not represent a final report.
UISTRIBUTION OF THIS DOCUMENT IS UNLIMITER;
This report was prepared as an account of work sponsored by the United
States Government. Neither the United States nor the United States Atomic
Energy Commission, nor any of their employees, nor any of their contractors,
subcontractors, or their employees, makes any warranty, express or implied, or
assumes any legal liability or responsibility for the accuracy, completaeness or
usefulness of any information, apparatus, product or process disclosed, or
represents that its use would not infringe privately owned rights,
ORNL-TM-3102
Contract No. W-7405-eng-26
INSTRUMENTATION AND CONTROLS DIVISION
MSBR CONTROL STUDIES: ANALOG SIMULATION PROGRAM
W. H. Sides, Jr.
This report was prepared as an account of work
sponsored by the United States Government, Neither
the United States nor the United Staies Atomic Energy
Commission, nor any of their employees, nor any of
their contractors, subcontractors, or their employees,
makes any warranty, express or implied, or assumes any
legal liability or responsibility for the accuracy, com-
pieteness or usefulness of any iaformation, apparatus,
produci{ or process disclosed, or represents that its use
waould not infringe privately owned rights.
MAY 1971
OAK RIDGE NATIONAL LABORATORY
Oak Ridge, Tennessee
operated by
UNION CARBIDE CORPORATION
for the
U. 8. ATOMIC ENERGY COMMISSION
SISTRIBUTION OF THIS DOCUMENT IS UNIJMIT}EP
iii
CONTENTS
CIErOdUCION . . e e e e 1
. Description of the Plant and Control System . ......... ... .. . . i, 1
. Simulation of the SysStem .. .. ... e e 7
B MoOdEl .o e e e 7
3.2 System Equations and Analog Computer Program ............ ... ... .. ... L. 9
320 Reactor Core ..o i e e 9
3.2.2 Primary Heat Exchanger ... ....... ... ... ... .. . ... e 15
3.2.3 Steam Generator ..o v ittt c e ettt et e e e e e 19
324 Control SYstem . ..ottt e e e 25
MSBR CONTROL STUDIES: ANALOG SIMULATION PROGRAM
W. H. Sides, Jr.
ABSTRACT
This report describes the mathematical model and analog computer program which were used in
the preliminary study of the dynamics and control of the 1000-MW(e) single-fluid Molten-Salt Breeder
Reactor. The results and conclusions of the study were reported earlier in Control Studies of a
1000-Mwfe) MSBR, ORNL-TM-2927 (May 18, 1970), by W. H. Sides, Ir.
1. INTRODUCTION
A preliminary investigation was made of the dynamics and possible control schemes for the proposed
1000-MW(e) single-fluid Molten-Salt Breeder Reactor (MSBR). For this purpose an analog computer
simulation of the plant was devised. In this report the system, simulation model, and analog computer
program are described. The specific transients investigated using this simulation, the results, and the
conclusions were presented in another report.’
For the purposes of the analysis, the MSBR plant consisted of a graphite-moderated circulating-fuel
(primary salt) reactor, a shell-and-tube heat exchanger for transferring the generated heat to a coolant
(secondary salt), a shell-and-tube supercritical steam generator, and a possible control system. The analog
simulation of the plant consisted of a lumped-parameter heat transfer model for the core, primary heat
exchanger, and steam generator; a two-delayed-neutron-group model of the circulating-fuel nuclear kinetics
with temperature reactivity feedbacks; and the external control system,
The simulation was carried out on the ORNL Reactor Controls Department analog computer. So that
the model would have the maximum dynamic range, the system differential equations were not linearized,
and as a result the requisite quantity of equipment required that the model be severely limited spatially to
minimize the number of equations. In addition, the pressure in the water side of the steam generator, as
well as in the rest of the plant, and the physical properties of the salts and water were taken to be time
invariant. The temperature of the feedwater to the steam generators was also held constant.
2. DESCRIPTION OF THE PLANT AND CONTROL SYSTEM
The proposed 1000-MW(e) MSBR steam-electric generating plant consisted of a 2250-MW(t)
graphite-moderated molten-salt reactor, 4 shell-and-tube primary heat exchangers, and 16 shell-and-tube
supercritical steam generators (Fig. 1). The reactor core contained two zones: a central zone, a cylinder
~14.4 ft in diameter and ~13 ft high with a primary-salt volume fraction of 0.132; and an outer zone, an
annular region ~1.25 ft thick and the same height as the central zone. The salt volume fraction in this
region was 0.37. The primary salt, bearing 2?3U and 232 Th, flowed upward through the graphite core in a
single pass and then to the tube side of one of four vertical single-pass primary heat exchangers, each ~19 ft
long, 5 ft in diameter, and constructed of Hastelloy N. The salt flow rate at design point was 9.48 X 107
Ib/hr. The design-point temperature of the salt entering the core was 1050°F and that at the core outlet was
1300°F. The liquidus temperature of this salt was approximately 930°F,
The heat generated in the primary salt in the core was transferred from the tube side of the primary
heat exchangers to a countercurrent secondary salt passing through the shell side. This salt flowed in a
closed secondary loop to one of four horizontal supercritical steam generators. The four secondary loops,
1w, H. Sides, Jr., Control Studies of a 1000-Mw(fe) MSBR, ORNL-TM-2927 (May 18, 1970).
PRIMARY
SALT PUMP
(4)
n""
REACTOR
VESSEL=a|
= | EVEL CONTROL®
9.48 X107 Ib/hr
at 1300°F
PRIMARY
GRAPHITE HEAT EXCHANGER
MODERATOR—" (4)
9.48 X 10" Ib/hr at 1050°F
Fig. 1. Flow Diagram of MSBR Plant,
ORNL-DVWG 70-8883
SECONDARY
SALT PUMP
(4)
1X 10" Ib/hr STEAM ai 1000°F
— i — . i ety . —— . i o o
l96X10° 1o/hr .
5X10° b/ hr
712 X10" 1b/br at 1150°F
6.16 X 10" Ib/hr at 1150°F
REHEATER
850°F STEAM GENERATOR
19 @)
REHEAT STEAM at 650°F
The quantities shown are totals for the entire plant.
ORNL DWG. 71-3380
+ PDEMAND
ROD T (1000°F)
DRIVE Y Mset
SERVO
&
P, /D PRIMARY ., STEAM
HEAT GENERATOR j
EXCHANGER — Bec
REACTOR % °F
- 3
Tei
l ri < I
700°F
Fig. 2. Simulation Model of Plant and Control System.
one for each primary heat exchanger, were independent of each other, with each loop supplying heat to
four steam generators. Thus there was a total of 16 steam generators in the plant. The design-point flow
rate of secondary salt in each loop was 1.78 X 107 Ib/hr. At the design point the secondary-salt cold-leg
temperature was 850°F, and the hot-leg temperature was 1150°F. The liquidus temperature of this salt was
~725°F.
The shell-and-tube supercritical steam generators were countercurrent single-pass U-tube exchangers
~73 ft long and ~18 in. in diameter and were constructed of Hastelloy N. Feedwater entered the steam
generators at the design point at 700°F and a pressure of about 3750 psi. The outlet steam conditions at
the design point were 1000°F and 3600 psi. Each steam generator produced steam at the design point at a
rate of 6.30 X 10° Ib/hr. Reference 2 gives a complete description of an earlier, but quite similar, version of
the steam generator and primary heat exchanger.
The load control system used in this study maintained the temperature of the steam delivered to the
turbines at a design value of 1000°F during all steady-state conditions and within a narrow band around
this value during plant transients. The rudimentary control system used in this simulation is shown in Fig.
2. It consisted of a reactor outlet temperature controller similar to that used successfully in the MSRE® and
a steam temperature controller.
Steam temperature control was accomplished by varying the secondary-salt flow rate. This method was
chosen because of the relatively tight coupling which existed between steam temperature and secondary-salt
flow rate. The measured steam temperature was compared with its set point of 1000°F, and any error
caused the secondary-salt flow rate to change at a rate proportional to the error if the error was 2°F or less.
If the error was greater than 2°F, the rate of change of the secondary-salt flow rate was limited to its rate of
change for a 2°F error, which was approximately 11%/min.
2General Engineering Division Design Analysis Section, Design Study of a Heat Exchange System for One MSBR
Concept, ORNL-TM-1545 (September 1967).
31 R, Tallackson, MSRE Design and Operations Report, Part IIA: Nuclear and Process Instrumentation, ORNL-TM-729
(February 1968).
To control the reactor outlet temperature, an external plant-load demand signal was used to obtain a
reactor outlet temperature set point. The outlet temperature set point was a linear function of load
demand, varying between 1125 and 1300°F for loads above 50% and between 1000 and 1125°F for loads
below 50%. The measured value of the reactor inlet temperature was subtracted from the outlet
temperature set point, and, since the primary-salt flow rate was constant, a reactor (heat) power set point
was generated by multiplying this AT by a proportionality constant. The reactor power set point was a
function of inlet temperature during a transient and thus a function of dynamic load. The measured value
of reactor power (from neutron flux) was compared with the reactor power set point, and any error was fed
to the control rod servo for appropriate reactivity adjustment. Under normal conditions, the control rod
servo added or removed reactivity at a rate proportional to the reactor power error if the error was 1% or
less. If the error was greater than 1%, the addition or removal rate was limited to the rate fora 1% error,
which was about 0.01%/sec. The maximum magnitude of reactivity that the simulation allowed was £1%.
The physical constants used in this simulation are summarized in Table 1. The various system volumes,
masses, flow rates, etc., calculated from the constants are listed in Table 2.
Table 1. Physical Constants
Properties of Materials
Cp p k
[Btulb ™! (°F)7!] (b/ft3) {Btu hr ™! (°F)~! ft 1)
Primary salt 0.324 207.8 at 1175°F
Secondary salt 0.360 117 at 1000°F
Steam
726°F 6.08 227
750°F 6.59 114
850°F 1.67 6.78
1000°F 1.11 5.03
Hastelloy N
1600°F 0.115 548 9.39
1175°F 0.129 il1.6
Graphite 042 115
Reactor Core
Central Zone Outer Zone
Diameter, ft 144 16.9
Height, ft 13 13
Salt volume fraction 0.132 0.37
Fuel 233y
Graphite-to-salt heat transfer coefficient, 1065
Btuhr7! ft72 (°F)~!
Temperature coefficients of reactivity, (°F)~!
Primary salt -1.333 X 1075
Graphite +1.056 X 1073
Thermal-neutron lifetime, sec 3.6 X107
Delayed neutron constants, g = 0.00264
i B; A; (sec™!)
1 0.00102 0.02446
2
0.00162 0.2245
Heat Exchangers
Primary
Heat Steam Generator
Exchanger
Length, ft 18.7
Triangular tube pitch, in. 0.75 0.875
Tube OD, in. 0.375 0.50
Wall thickness, in. 0.035 0.077
Heat transfer coefficients, Btu hr ™! ft =2 (°F)~1 Steam Qutlet Feedwater Inlet
Tube-side fluid film 3500 3590 6400
Tube-wall conductance 3963 1224
Shell-side fluid film 2130 1316
Table 2. Plant Parameters (Design Point)
Heat flux, Btu/hr
Primary-salt flow rate, Ib/hr
Steady-state reactivity, pg
Externatl loop transit time of primary salt, sec
Heat generation, MW(t)
Salt volume fraction
Active core volume, ft3
Primary-salt volume, ft3
Graphite volume, ft3
Primary salt mass, Ib
Graphite mass, b
Number of graphite clements
Heat transfer area, ft?
Average primary-salt velocity, fps
Core transit time of primary salt, sec
Reactor Core
7.68 X 107 [2250 MW(t)]
9.48 x 107
0.00140
6.048
Zone I
1830
0.132
2117
279
1838
58,074
212,213
1466
30,077
~4.80
2.71
Primary Heat Exchanger
Total for each of four exchanges, tube region only
Secondary-salt flow rate, ib/hr
Number of tubes
Heat transfer area, ft?
Overall heat transfer coefficient, Btu hr™! ft =2 (°F)~!
Tube metal volume, ft3
Tube metal mass, 1b
Volume, ft3
Mass, ib
Velocity, fps
Transit time, sec
Primary Salt (Tube Side)
Steam Generator
1.78 x 107
6020
11,050
993
30
16,020
Zone 11
420
0.37
800
296
504
61,428
58,124
553
14,206
~1.04
12.5
Secondary Salt (Shell Side)
57
11,870
10.4
1.80
Total for each of 16 steam generators, tube region only
Steam flow rate, 1b/hr
Number of tubes
Heat transfer area, ft2
Tube metal volume, ft3
Tube metal mass, lb
Volume, ft3
Mass, 1b
Transit time, sec
Average velocity, fps
Steam (Tube Side)
7.38 X 103
434
4102
22
12,203
295
34,428
2.68
6.97
Secondary Salt (Shell Side)
20
235
1.15
~62.8
102
11,873
9.62
7.50
3. SIMULATION OF THE SYSTEM
3.1 Model
A spatially lumped parameter model used for the heat transfer system (Fig. 3) consisted of the reactor
core, one primary heat exchanger, one steam generator, the nuclear kinetics, and a control system as shown
in Fig. 2. All 4 primary heat exchangers were combined into 1 and all 16 steam generators into 1.
In the core the primary salt in the central zone was divided axially into four equal lumps, and the
graphite was divided into two. The outer zone was divided equally into two primary-salt lumps and one
graphite lump. Since the primary-salt density varied only slightly with temperature, the four central-zone
lumps were of equal mass, as were the two outer-zone lumps. The two central-zone graphite lumps were of
equal mass as well.
The mass flow rate of the primary salt in the two zones of the core was determined by the heat
generation rate in each zone, so that the temperature rise of the primary salt in the two zones was equal.
Thus, 81.4% of the flow passed through the central zone and 18.6% through the outer zone.
A two-delayed-neutron-group approximation of the circulating-fuel nuclear kinetics equations* was
used in the model. This allowed the delayed-neutron precursor concentration term C/(t — 7, ) (see Sect.
3.2.1) to be simulated directly with two of four available transport lag devices. The delayed-neutron
fraction for 232U was 0.00264, and the prompt-neutron generation time was 0.36 msec. The coefficient of
reactivity for the primary salt was —1.33 X 107° 8k/k per °F, which was divided equally among the six
primary-salt lumps of the core model. The temperature coefficient for the graphite was +1.06 X 107° §k/k
per °F, which was divided equally among the three graphite lumps.
The model was designed to accommodate a variable flow rate of the primary salt as well as the
secondary salt and steam. The required variations of film heat transfer coefficients with the various salt and
steam flow rates were included.” The film coefficient for secondary salt on the shell side of the primary
heat exchanger and steam generator was proportional to the 0.6 power of the flow rate. The film
coefficient for steam on the tube side of the steam generators was assumed to be proportional to the 0.8
power of the flow rate. The variation of the film coefficient in the reactor core and on the tube (primary
salt) side of the primary heat exchangers decreased with flow, as shown in Fig. 4. The heat conductance
across the tube wall in both exchangers was assumed to be constant.
The primary and secondary salts in the primary heat exchanger were divided axially into four equal
lumps, with the tube wall represented by two lumps. As did the primary-salt density, the secondary-salt
density varied only slightly with temperature, and thus the masses of the salt lumps were assumed to be
equal and constant. A variable transport delay was included in the hot and cold legs of the secondary-salt
loop to simulate the transport of secondary salt between the primary heat exchanger and the steam
generator.
The secondary salt in the steam generator was axially divided into four lumps of equal mass, as in the
primary heat exchanger. The steam on the tube side was likewise divided into four equal lumps spatially,
but of unequal mass. Under design conditions the supercritical steam density varied from 34 Ib/ft* at the
feedwater inlet to 5 1b/ft® at the steam outlet.® The density of the steam in the lump nearest the feedwater
entrance was taken as the average density in the quarter of the steam generator represented by that lump,
or 22.7 Ib/ft?. The densities of the remaining three steam lumps were determined in a similar manner. The
#J. MacPhee, “The Kinetics of Circulating Fuel Reactors,” Nucl. Sci. Eng. 4, 588-97 (1958).
>Private communication from H. A. McLain, ORNL.
SPrivate communication from T. W. Pickel, ORNL.
¢ OF CORE T
Tro S— Tss
A
Bl
|
---------- — - e e = —— -——)f————_— e, ——e— r— ey e | e . sttt
ZONE T T ZONE TT i T | [
i PRE SALT| | ' ! PRITSALT SECTSALT ‘ i SECTSALT
- Toa | | | PN se | ss N
| . \ ! \\ | i 1073 |\
| GRAPHITE | PRISALT| | | 4 TUBE r | N
] T '\ | Tps i i Tt M | l
| ™\ |PRi sALT | : | {PRI SALT Nsec sauf | | |sec saLt
| N Tes i | ! Tpe Ts 3 | I Tsg
! ! ' 996
GRAPHITE !
! I (i N
I - | '
i PRI SALT | i I PRI SALT sscsmi l SEC SALT
1 Tpa [ \ : ' Tpe N Ts» , ! Tst N
I PHIT ‘ | | “«| TUBE | | N
. [GRAPHITE [ PRI SALT] , \ | !
! Tg2 \\ i Tos ! | Ttz M ! |
| N PRESAT] | | | [PRISALT e saT || | [SEC sALT
I 4 TPT ' A ' { Tri T l i Tss
1 I ! ! 1 \ 850
I_ _________ — _-J [ —_ — I
| Yy “ I_T._.l Y
it} - 2
| T . W
REACTOR CORE PRIMARY HEAT EXCHANGER STEAM
Fig. 3. Lumped-Parameter Model of MSBR Plant.
ORNL DWG, 71-3378
7
///
L
1.0 : >
[N /
o
S 0.8 - /
2 //
L
o Vi
< £ //
=y /
w = 0,6 7
S 2 CORE /
=
S e / /" M-PRIMARY